Location
LSF=Lintech Seaside Facility is located at Paciran Cape, approximately 76 Km or 1 (one) hour travel by car from Lintech’s HeadQuarter at Surabaya. 

COORDINATE LSF:  06^o – 52’ – 01” SL and 112^o – 20’ – 13” EL

Fabrication Yard Facilities

Recent Condition: LSF have 100m long Jetty with 4-5m water draft, DWT2000/GRT1000 easily can berth in our existing Jetty. It also experienced can transfer one module maximum 100 ton load to LCT/Barge. Lintech capable to provide Mobile Crane to load to BARGE/LCT and also lowbed, pneumatic transport system to move around the yard.

Near Future, April 2010: When it is completed LSF has been established to provide a full range of Fabrication and Erection services to the ENERGY (Oil&Gas Construction),  Industrial Plant and Mining Companies as subsidiaries to the existing Lintech’s Surabaya fabrication facility to serve giant structure module (up to 5000 Ton, Safety Factor 1,25) assembly.

The LSF Fabrication Yard has been designed to have modern facilities and capabilities to fabricate Offshore Platforms ( Jacket, Deck, Module, others ), Process Equipment ( Pressure Vessels, Tanks, Separators, Filtration Packages, Boilers, Heat Recovery Steam Generators, Others ), and Floating Facilities Equipment ( Mooring Buoys, Floating Production Unit (FPU), Tension Leg Platform (TLP), Floating Storage and Offloading Vessels (FSO), Others.
From Total 18 ha facilities, Designed for Fabrication and assembly space Occupying a flat area of 12 Ha with 300 meter water front, LSF main facilities are equipped with one load-out jetty (to be 2 (two) in future expansion) each with more than 5,000 Tons capacity and 10,000 SQM covered workshop.

The Fabrication Yard facilities has also with efficient main office with network system, equipments and skilled personnel to run project activities like fabrication, erection, construction, receive and store materials, blasting & painting, load out and sea-fastening.

      Office Facilities

When It is Completed, The Office consist of 1 (one) 4 storey Buildings, with total area (12x36mx4) 1728 SQM to be utilized as main office for meeting, client representative office, fabrication department, engineering department, quality department, safety department, administration and others. There will be also some sites offices to be located in various areas of the Fabrication Yard for erection, fabrication, spool shop, maintenance, sub-arc, painting, electrical & Instrumentation, warehouse and others.

      Construction Engineering Department

Construction Engineering and Draftsman are available at LSF Office for the preparation of shop of drawings as well as the Surabaya’s Head Quarter engineering office for any design work required. This Department has the following equipment :
• Drafting Machine
• Powerfull personal computer with the latest configuration for each staff
• Plotter
• Licensed CAD/Engineering Software, AUTOCAD, STAADPRO, TEKLA, SACS, SAP, AUTOPIPE, SOLIDWORKS, etc.
• Printer A3
• Others

      Quality

PT. LINTECH DUTA PRATAMA AS OWNER LSF is ISO 9001:2000 and  ISO14001-2004 certified.

ASME “U” Stamp is for the manufacture of Pressure Vessel as ASME Section VIII Division 1, 2007 Edition, 2008 Addenda (Latest Update)

       Health, Safety And Environment

PT. LINTECH DUTA PRATAMA apply world class health and safety standard into our employees and  project environment. Therefore, PT.LINTECH will do maximum effort to prevent all accident and occupation sickness, which might be experienced by our employees including company property damage in executing every job and prevent work environment damage.
PT.LINTECH DUTA PRATAMA also responsible to execute our project operation efficiently, safely and as per Client quality specification. These targets could be achieved by maintaining the health (mentally and physically) of its employees by practicing the PPE Policy and HSE Policy.
Company also reserves the right to have random narcotic, drug and alcohol testing carried out before personnel travel to the work Site / Yard, at the work Site / Yard or when returning from the work Site / Yard.

       Erection / Assembly Area

Open are with 120,000 SQM is available as erection and assembly area.

      General Workshops

There are 3 (three) workshops ( 2500 x 3 SQM ) complete with equipment for the fabrication of pipe spools and assembly of pressure vessels and skid mounted process equipment. These shops are equipped with :
• Automatic pipe cutting/ beveling machines
• 5 Tons JIB Crane with 20 ft radius
• 10 Tons & 40 Tons overhead traveling cranes, which can run along and across the entire shop area
• Abrasive cut-off machines
• 1000 AMP Lincoln Submerged is welding machine
• Automatic plate Plasma cutting machine CNC ESAB
• Plate Rolling Machine, capable up to rolling 10 ft-3” plate thickness

       Miscellaneous Shop

1 (one) workshop which has an area of 2400 SQM for cutting and profiling works

       Sub-Arc and Pressure Vessels Fabrication

Ball Front Machine at 1000 ton capacity is available at Lintech’s Surabaya facility. Sub-Arc has a 30 M x 100 M storage area for pipes to be pre-fabricated, a 8 M x 11 M pre fabricated rack, a 20 M x 75 M pipe rack and a 20 M x 120 M area for storage of finished products. Pressure Vessels up to 10 ft dia, 250 ft long, 2,5 inch thickness can be fabricated. Heat treatment furnace for 16’ x 40’ long vessel is also available.

       Warehouse Area

There are 1 (one) unit of Warehouse which have an overall surface area of 50 m x 24 m, also one warehouse 12 m x 40 m is available as Custom Bonded Warehouse and General warehouse.

       Material Storage

The material storage area is approximately 70,000 SQM (Open Area) for storage of both client(s) and contractor materials and there is another storage area of 10,000 SQM near the sub-arc which is designated for storage of larges tubular and sectioned steel..

       Working Tables

There are designed for 6 (six) units of working table with the following dimension :
• 1 (one) ea, 25 X 35 meters
• 2 (two) ea, 14 X 78 meters
• 1 (one) ea, 24 X 54 meters
• 2 (two) ea, 18 X 75 meters
These working tables are generally to be used for assembly of deck sections and prefabrications of beams and branches.

      Blasting Area

It is under roof dust sealed area for steel grid blast which is mainly used for blasting and priming works, the final painting work is done wherever it is convenient. Equipment in this area consist of :
• Air Compressors with total capacity 750 CFM DENYO Portable.
• Blasting Equipment, Portable Compressors and Blasting Pot CLEMCO.
• Automatic (Pangborn) Shot blasting Machines, for 10’ wide steel material, In addition there are Clemco posts available for use where required. Besides above area, there is one Thermal Spray Almunium (TSA) Coating area (1000 SQM) complete with equipment.

       MACHINING and Maintenance Area

As additional to existing Lintech’s Surabaya owrkshop, This area is designated for Machining and maintenance, which includes machine shop, electrical shop, tire & body repair shop and offices. The open area consists of wash & lubrication rack, equipment repair & overhaul facilities and diesel fuel & gasoline storage facilities. In additional to the standard tools to machines shop is equipped with:

• Shearing and Bending Hydraulic Machine

• 13 in long bed lathe
•  Vertical milling machine
• extra large vertical drill press
• Band Shaw
• Radial Boring, etc

      Duplex, Stainless Steel and Cuni Pipe Spool Shop

When it is required, we splitted and Fe sterilized one area for Duplex, Stainless Steel and CuNi spool work

      Welding School

The welding school is designed  for training and examination of ability all the welder before working in projects, so that work could be finish with the best quality and on time schedule. This welding school also to be dedicated to local community to train technical school graduates to improve their skills into professional welders.

      Equipment

The type and quantity of equipment supplied would be on the requirements of each individual project. The following is inclusive of the type and quantity of equipment that would normally be available for Offshore Platform and Process Module, Material handling, Petrochemical, and Mining Industries.
LSF have recognized as credible company in the region to rent other equipment that will be needed as per project requirements.

      Equipment List

Following are equipment list majorly available at LSF and with support of our existing Surabaya workshop. Following are our major equipment:

• YARD and SHOP Equipment
• QA / QC Equipment
• Electrical and Instrument Equipment
•  

       Skidway System

The skid-ways are designed to be 0,6 M wide and 1,5 M deep (steel embedded), 15m (Jetty-1) and (expansion) 12.19 M & 20.00 M (Jetty-2) center to center, 300 M Length (Jetty-1) & in Future another 300 M Length (Jetty-2) terminating at the water front of Jetty.

Along the skidways there are electrical outlets for 380 V rectifier welding machines and compressed air outlets.

       Jetty

There are 2 (two) jetties,in total 300m water front face, which are used for load out of structures onto barge and also for offloading and loading of materials. This jetty has minimum water depth are 6 M for Jetty-1 and 6 M for Jetty-2. It is designed for load out of structures up to more than 5000 tons capacity.

       Loadout System

The load out system at this yard designed for two skidway system with movable skids for adjusting the width of skidding centers as project size requirement. At this load out point, the structure is strengthen using concrete sheet pile and radial spun pile to receive berthing and module pull load.

This load out system is designed for loading for up to 100 M long structures weighing up to more than 5,000 Tons each. The minimum water depth at in front of Jetties are 6 M for Jetty-1 and 6 M for Jetty-2 and the natural profile of the sea base, it is more than 6m toward the open Java sea.

The other system for the load out at the Yard are using multi-wheel method and lifting method.

      Fabrication Yard Capabilities

In general yard capabilities can be describes as follows : to work two shifts for total 1500 manpower x 12 hours/day x 300days/year = 5,500,000 manhours/year for overall activities as below :
- Piping Shop : 500,000 M.hrs / year
- Pressure Vessel Shop : 250,000 M.hrs / year
- Instrument : 100,000 M.hrs / year
- Electrical : 80,000 M.hrs / year
- Open Area : 4,570,000 M.hrs / year
- TOTAL : 5,500,000 M.hrs / year

       Clinic

Clinic with the doctor and ambulance are available at LSF Fabrication Yard for first aid of accident during fabrication and construction. We also work closely with local public hospital. All of Our Employees are protected by JAMSOSTEK Insurances.

      Mess / Camp Area

We are planned to have housing/camp area for our worker. The local housing community also wellcome LSF worker to be their community by renting. We prepared to have our portacamp and housing area for our worker near the LSF location.

       Generator Area

The generators produce 380/220 volts 50 Hz power equipment located in this area consisting of:
• 350 KVA Generator Set
• 550 KVA Generator Set
• 500 KVA Generator Set
• 1250 KVA Substation for PLN connection
• Paralleling & Switch Gear
• 50,000 Ltr. Fuel Storage Tank

       Power Supply

Total supply capacity is 1250KVA from PLN power source and main generator house supplying 1400 KVA standby Power. Yard power is distributed from the main powerhouse with 20,000 Volt underground distributions systems. This power distribution is:
• 1000 KVA transformer to the Jetty II, Mechanic shop area
• 800 KVA transformer to the Jetty I, Office, Mess and Vessels Shop area There are 50 KVA & 150 KVA emergency generators, which available to supply power wherever required.

       Yard Lighting System

The yard lighting consist of :
• 18 M high tower with 1500 watt halogen lamp each
• 2 M high tower with 1000 watt halogen lamps each
• 2 M high tower with 1500 watt halogen lamps each
• 1,5 M high, Spot light 1000 watt lamp
• 1,5 M high, Spot light 1500 watt lamp

       Security System

PTLINTECH security is operated by a professional team of security guards and one security chief and allows for a 24 hours shift operation covering every check stations. The yard area is protected from public access by a security fence 3 m high and constructed of concrete panel with razor wire. There are unfenced boundaries but these are secured by sea font. Paint and oxy-acetylene bottles are separately housed in a secure fences area within the yard a 24 hours watch is maintained at the main gates access to the yard. It is gained only after the security officer has obtained signed authorization from management for each and every request to enter.